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A review of the pathways, limitations, and perspectives of plastic waste recycling


Citation

Alrazen, Hayder A. and Aminossadati, Saiied M. and Mahmood, Hussein A. and Hussein, Ahmed Kadhim and Ahmad, Kamarul Arifin and Dol, Sharul Sham and Jabbar, Sattar and Algayyim, Sattar Jabbar Murad and Konarova, Muxina and Fattah, I. M.R. (2025) A review of the pathways, limitations, and perspectives of plastic waste recycling. Materials for Renewable and Sustainable Energy, 14. art. no. 50. pp. 1-37. ISSN 2194-1459; eISSN: 2194-1467

Abstract

The valorisation of plastic waste through diverse recycling technologies offers a strategic response to the escalating global plastic crisis, combining waste reduction with resource and energy recovery. This review critically examines both conventional and emerging methods—including mechanical recycling, incineration for energy recovery, pyrolysis, gasification, hydrogenation, hydrocracking, and solvent-based treatments—focusing on their technical efficacy, environmental footprint, and economic feasibility. Mechanical recycling remains the most widely adopted method, involving collection, sorting, grinding, washing, drying, and granulation processes. However, challenges such as polymer degradation, contamination, and incompatibility among mixed plastics limit the quality and applicability of recycled products. Advanced sorting technologies, including Near-Infrared (NIR) spectroscopy, Artificial Intelligence (AI), and electrostatic separation, are increasingly employed to enhance recycling outcomes. Incineration provides energy in the form of electricity, heat, or steam while significantly reducing waste volume, yet it raises environmental concerns due to the release of toxic gases and particulates. Chemical recycling emerges as a critical pillar of the circular plastic economy, enabling the breakdown of polymers into valuable chemical feedstocks. Techniques such as pyrolysis, gasification, and hydrocracking produce valuable by-products, including char, syngas, and bio-oil. The review underscores the potential of integrating incineration with carbon capture technologies to mitigate emissions and improve sustainability. It advocates for region-specific strategies supported by comprehensive techno-economic and environmental assessments. This work provides a comparative framework to inform the selection of recycling technologies, guide policy development, and identify research priorities in advancing plastic waste valorisation.


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Additional Metadata

Item Type: Article
Divisions: Faculty of Engineering
DOI Number: https://doi.org/10.1007/s40243-025-00328-4
Publisher: Springer Science and Business Media Deutschland GmbH
Keywords: Depolymerisation; Plastic generation; Plastic to fuel; Plastic waste (PW); Recycling plastic waste
Depositing User: Mohamad Jefri Mohamed Fauzi
Date Deposited: 23 Sep 2025 07:44
Last Modified: 23 Sep 2025 07:44
Altmetrics: http://www.altmetric.com/details.php?domain=psasir.upm.edu.my&doi=10.1007/s40243-025-00328-4
URI: http://psasir.upm.edu.my/id/eprint/120124
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